MECHANICAL DESIGNS RADOSŁAW HANKE
concept | 3D CAD modeling | FEM calculation | workshop documentation
Radosław Hanke, Mechanical Designer and Owner.
Radosław Hanke holds a Master’s degree in Engineering from the Faculty of Mechanical Engineering, Energy, and Aviation in 2009.
At the beginning of his professional career, he gained expertise in operating various CAD programs and solving engineering problems in the field of Finite Element Analysis (FEA) while working for the Swedish consulting company, EPSILON.
He acquired his mechanical design experience working at the National Center For Nuclear Research, where he observed the manufacturing process of devices he had designed. This experience enabled him to develop practical skills in manufacturing techniques and collaborating with workshops. He also engaged in scientific research, including the development of conceptual designs for medical and industrial prototypes used in nuclear medicine, such as medical and industrial accelerators. Radosław is the author and co-author of several patents and scientific articles.
He worked as a Robotics Specialist Engineer at Invenco sp. z o.o. and as a Mechanical Expert in the R&D department of Menard sp. z o.o., where he participated in research projects.
In 2014, he began his own business venture. Radosław has established a long-term partnership with Menard, a geological and construction company specializing in advanced foundation engineering. Menard is highly regarded as one of the leading experts in this field in Poland and on the international stage. Radosław’s collaboration with Menard is based on a B2B partnership model, focusing on developing mechanical concepts within the R&D department and the equipment base, and designing mechanical solutions for deep foundation technology.
Working with Naviration, he designed the mechanics and supervised the production of innovative measuring equipment, allowing highly precise profiling of radiation beams in medical accelerators.
He expanded his competencies into the small household appliances sector by collaborating with the R&D department of Aya.Coffee on development projects.
The diversity of his work highlights Radosław’s ability to tackle a wide range of design challenges.
Offer
Project concept
We initiate the design process in collaboration with the client, identifying the essential features of the product. Next, we develop preliminary concepts and sketches, discussing various solutions. This allows us to make decisions regarding the subsequent project phases in partnership with the client.
3D CAD Project
Based on the assumptions, we develop 3D CAD documentation of the structure. This documentation can include electrical, pneumatic, and hydraulic drive components, as well as necessary sensors and safety-related elements.
FEM Calculations
Upon client's request, we conduct finite element method (FEM) calculations, typically of a static nature, tailored to specific solutions. During the process, we optimize mass, and upon completion, we prepare a report on the conducted calculations.
Workshop Documentation
We prepare workshop documentation for the product based on the 3D CAD design. This comprehensive documentation includes detailed assembly and component drawings in 2D format. Additionally, we provide special templates for the designed components, enabling their production using CNC technology or 3D printing.
Research Preparation
We develop and conduct research and design special test setups, validations, and experiments. We actively engage in the research process and create reports that document the progress of the research and the obtained results.
Control of Simple Devices
We are capable of designing basic control systems based on programmable logic controllers (PLC) and time-delay programmable relays.
Collaboration with Engineers from other Specializations
We collaborate with experienced experts who specialize in fields such as automation, electronics, electrical engineering, and CNC programming.
Production
We work with workshops as indicated by the client and also offer trusted manufacturers with whom we collaborate. We provide supervision throughout the production process of products and prototypes at every stage.
Patent Procedure
We assist in the patent application process, helping to prepare both the patent description and the necessary graphical materials. Our graphics illustrate the principle of the product's operation while preserving the confidentiality of technical solutions.
Cooperate with
Realizations
Gas detector for the detection of fast neutrons, used for R&D studies at NCBJ.
A device that moves the pointer, which is also a laser rangefinder, away from the beam of electromagnetic radiation in an industrial accelerator. The solution prevents degradation of the indicator and prevents distortion of the beam.
Solution for the mechanical node of the intraoperative Accelerator (tilting of the accelerating structure), involving the creation of a parallel support system with a microwave track. Three patents were based on this solution.
Project of a minimalist and lightweight Intraoperative Accelerator trolley (NCBJ), device completed.
Solution for the accelerator trolley, allowing for the minimization of space occupied in the structure. Simultaneously, the retraction of the trolley drives from the location where they could degrade due to the interaction with the electron beam.
Intraoperative Accelerator Project, kinematic system, and mass distribution proposal (NCBJ), device completed.
The device’s kinematic system and mass distribution were proposed based on the solution of tilting the accelerating structure node. The solution is typical from the perspective of industrial robots – in this configuration, control elements simultaneously function as counterweights. The device is balanced to rotational axes.
Intraoperative Accelerator Housing and Control Cassette Enclosure (NCBJ), model made using 3D printing.
The appearance of the finished device was proposed, and the model was created using 3D printing. The design of the control cassette was also proposed.
Lifting and tilting system of the Industrial Accelerator (NCBJ), device completed
Non-destructive testing device at Wrocław Technology Park. The lifting was carried out using a workshop lift.
Photodiode housing (NCBJ), device completed.
Photodiode housing designed to isolate external light, which may interfere with measurements. Used for R&D studies at NCBJ
Device for automatic cutting of drains in the vertical drainage (VD) technology (MENARD)
Device improving an existing mast for installing prefabricated drains in the ground. The enhancement involves automatic cutting of drains, speeding up the process and eliminating the need for additional operator intervention.
Impact compaction grader, dynamic roller compactor RDC (MENARD).
Device for leveling the ground after the passage of a compactor.
Hydraulic drive mounting body on the SPD mast, for DSM technology (MENARD), device completed.
Improvement involving the utilization of an unused hydraulic drive currently in stock
Mounting of the CPT court platform to the arm of a Komatsu excavator (MENARD), device completed.
Mounting of the platform in place of the bucket of the excavator.
Mounting of the hydraulic drive for the working head in Enteco E6050 (MENARD), device completed.
The mounting is designed to move the axis of the working rotation away from the machine mast to enable the construction of DSM columns with a larger diameter.
Mounting of the hydraulic drive RH 6002 to the excavator arm (MENARD)
Use of the existing rotational drive from the DSM mast for operation, using only the excavator without the mast.
Mobile station for the production of DSM grout (MENARD), device completed.
Device contained in two containers set on a container chassis, with rapidly foldable platforms, enabling direct operation on the trailer. This increased mobility and eliminated the need for equipment setup using a crane.
Assembly unit for mounting the hydraulic drive RHP10S to Komatsu PC 490, PC 450, and Liebherr R944 excavators (MENARD), device completed.
Use of the existing rotational drive RHP10S for operation, using only the excavator without the mast.
Assembly unit for mounting the hydraulic drive MA35 to Komatsu PC 490, PC 450, and Liebherr R944 excavators (MENARD), device completed.
Use of the existing rotational drive MA35 for operation, using only the excavator without the mast.
Ground scanner cover for dynamic compaction technology DC (MENARD), device completed.
Housing for the scanner, shielding it from rain and impacts of soil particles, made using 3D printing.
Patents
- Application P.394936 / Pat.219602
Electromedical apparatus for intraoperative therapy using a radiation beam of energy exceeding 9 MeV”,
National Center For Nuclear Research, Otwock, PL - Application P.397041 / Pat.218852
Head position control system of the electron beam in the electro-medical device for intraoperative radiotherapy”,
National Center For Nuclear Research, Otwock, PL - Application P.401150 / Pat.220293
Electromedical device for intraoperative radiotherapy with electronic control of the position of the electron beam”,
National Center For Nuclear Research, Otwock, PL - Application P.400298 / Pat.222714
Multileaf collimator of the ionizing radiation beam”,
National Center For Nuclear Research, Otwock, PL - Application P.403178 / Pat.225320
Electron beam conversion shield on the photon X-ray, in particular electrons from the electron accelerator for the industrial radiation”,
National Center For Nuclear Research, Otwock, PL - Application P.403177 / Pat.222057
Electron beam conversion shield on the X-ray photon energy megavoltage range, in particular electrons from the medical accelerator”,
National Center For Nuclear Research, Otwock, PL - Application P. 439980
Tool for mixing soil with cement slurry or a hydraulic binder”, Menard, Warszawa, PL
Contact
radoslaw.hanke@kmrh.pl
+48 692 526 940
Warsaw and the southern part of the Warsaw district – Otwock
NIP: 118-155-24-58